Saturday, July 21, 2018

Introduction to Mechatronics - K. K., Appuu Kuttan

Introduction to Mechatronics - K. K., Appuu Kuttan





Introduction to Mechatronics - K. K., Appuu Kuttan



Chapter 1 Mechatronic Systems 1
1.1 Synergy of Systems 1
1.2 Definition of Mechatronics 3
1.3 Applications of Mechatronics 5
1.4 Objectives, Advantages, and Disadvantages of mechatronics 9
Illustrative Examples 10
Exercises 11
Chapter 2 Mechatronics in Manufacturing 12
2.1 Production Unit 12
2.2 Input/Output and Challenges in Mechatronic Production Units 13
2.3 Knowledge Required for Mechatronics in Manufacturing 16
2.4 Main Features of Mechatronics in Manufacturing 17
2.5 Computer Integrated Manufacturing 21
2.6 Just-in-Time Production Systems 22
2.7 Mechatronics and Allied Subjects 23
Illustrative Examples 23
Exercises 26
Chapter 3 Mechanical Engineering and Machines in Mechatronics 27
3.1 Force, Friction, and Lubrication 27
3.2 Behaviour of Materials Under Load 32
3.3 Materials 38
3.4 Heat Treatment 38

viii Contents
3.5 Electroplating 39
3.6 Fits and Tolerance 39
3.7 Surface Texture and Scraping 40
3.8 Machine Structure 41
3.9 Guideways 42
3.10 Assembly Techniques 44
3.11 Mechanisms used in Mechatronics 44
Illustrative Examples 52
Exercises 56
Chapter 4 Electronics in Mechatronics 57
4.1 Conductors, Insulators, and Semiconductors 57
4.2 Passive Electrical Components 58
4.3 Active Elements 65
4.4 Digital Electronic Components 72
Illustrative Examples 78
Exercises 81
Chapter 5 Computing Elements in Mechatronics 82
5.1 Analog Computer 83
5.2 Timer 555 85
5.3 Analog to Digital Conversion 86
5.4 Digital to Analog Conversion 88
5.5 Digital Computer 89
5.6 Architecture of a Microprocessor 91
5.7 Microcontroller 94
5.8 Programmable Logic Controller 95
5.9 Computer Peripherals 97
Illustrative Examples 105
Exercises 109
Chapter 6 Systems Modelling and Analysis 110
6.1 Control System Concept 112
6.2 Standard Test Signals 118
6.3 Time Response of A System 120
6.4 Block Diagram Manipulation 130
6.5 Automatic Controllers 132

Contents ix
6.6 Frequency Domain Analysis 134
6.7 Modern Control Theory 135
6.8 Sequential Control System 141
6.9 Digital Control System 141
Illustrative Examples 147
Exercises 149
Chapter 7 Motion Control Devices 151
7.1 Hydraulic and Pneumatic Actuators 152
7.2 Electrical Actuators 160
7.3 DC Servomotor 166
7.4 Brushless Permanent Magnet DC Motor 169
7.5 AC Servomotor 170
7.6 Stepper Motor 171
7.7 Microctuators 172
7.8 Drive Selection and Applications 176
Illustrative Examples 179
Exercises 183
Chapter 8 Sensors and Transducers 185
8.1 Static Performance Characteristics 186
8.2 Dynamic Performance Characteristics 187
8.3 Internal Sensors 189
8.4 External Sensors 195
8.5 Microsensors 207
Illustrative Examples 213
Exercises 215
Chapter 9 CNC Machines 216
9.1 Adaptive Control Machine System 220
9.2 CNC Machine Operations 221
Exercises 246
Chapter 10 Intelligent Systems and Their Applications 248
10.1 Artificial Neural Network 249
10.2 Genetic Algorithm 257
10.3 Fuzzy Logic Control 260
10.4 Nonverbal Teaching 263

x Contents
10.5 Design of Mechatronic Systems 264
10.6 Integrated Systems 268
Case Study 10.1: Slip Casting Process 277
Case Study 10.2: Pick-and-Place Robot 282
Exercises 285
Chapter 11 Autotronics, Bionics, and Avionics 286
11.1 Autotronics 286
11.2 Bionics 300
11.3 Avionics 309
Exercises 316
Appendix A: Laplace Transform 317
Appendix B: Laplace and Z Transforms 319
Bibliography 320
Index 327



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